Measurement of X-ray Elastic Constants in
Plasma Sprayed TBCs

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Users and Staff
    Julia L. Bjerke, Caterpillar, Inc.
    Thomas R. Watkins and Camden R. Hubbard, ORNL

Background
  • Caterpillar is using coatings in high performance diesel engines and needed x-ray elastic constants (XECs) for thermal barrier coating (TBC) applications.
  • Use of mechanically determined ãbulkä elastic constants is not usually appropriate as they do not account for:
    • elastic anisotropy
    • crystallographic texture
  • XECs will be applied to x-ray residual stress and fatigue studies of TBCs.

Summary

Plasma-sprayed, yttria stabilized ZrO2 tube mounted in a compression load frame attached to the goniometer (see left).
    Approach:

  • TBC tube compressed.
  • Load determined by load cell.
  • Surface strain measured with x-ray diffraction at various loads. Behavior linear elastic.
  • Equations solved for XECs.


    X-Ray elastic constants calculated.

    • 8wt% Y2O3-ZrO2
      • E331=160 GPa
      • Poisson's Ratio =+0.26
      • Cubic, tet., & mono. phases present
      • Density =5.390 g/cm3, ~92% dense

    • 2.5wt% Y2O3-25 wt% CeO2-ZrO2
      • E331=200 GPa
      • Poisson's Ratio =+0.42
      • Tet. phase & trace impurity present
      • Density =5.355 g/cm3, ~88% dense
    Reasonable agreement was found with polycrystalline averages based on dense single crystal elastic constants
Presentation
  • T. R. Watkins, C. R. Hubbard, and J. L. Bjerke, "Measurement of Elastic Constants in Plasma-Sprayed Zirconia Coatings Using X-Ray Diffraction," presented at the 96th Annual Meeting of the American Ceramic Society, Indianapolis, IN, April 26, 1994.

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Acknowledgments

URL: http://www.html.ornl.gov/rsuc/tbc.html